K & K Die Inc. Manufacturing Capacity
 
Progressive Dies Die Room Equipment CAD Inspection
Line Die Presses CNC Equipment Assembly Equipment Material Handling Equipment
 
Production Stamping Tooling & Prototypes Projection Welding/Assembly Robotic Spot Welding
Robotic MIG Welding Quality    
 
    

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Progressive Dies        Line Die Presses
#23- 800 Ton Version 108'"x 60" Shut Height 40" Max / Stroke 16" x 42" Windows / 32" Double Head Air feed (current)
Future Plans: 60" 200 Lb Servo Feed Powered Straightener, Cradle
  #01- 450 Ton Bliss 46" x 40" Shut Height 20" / Stroke 15" Air Cushion
  #21- 350 Ton Minster 60" x 40" Shut Height 38" / Stroke 12" Air Cushion
#25- 600 Ton Blow Press 144" x 60" Shut Height 40" Max / 14" Stroke, / 52" Windows / 50" Double Head Air Feed and Straightener, Cradle   #16- 250 Ton Hamilton Press 84" x 36" Shut Height 42"
Stroke 18"
  #19- 200 Ton Clearing 48" x 42" Shut Height 25" Stroke 12"
#24- 500 Ton Minster 84" x 48" Shut Height 30" Max / 12" Stroke / 34" Window / 32" Servo Feed, Straightener, Cradle   #17- 250 Ton Hanly 84" x 48" Shut Height 48" Stroke 12" Air Cushion
  #15- 250 Clearing 76" x 43" Shut Height 30"-35" , Stroke 18 .
Air Cushion
#14- 400 Ton Clearing 84" x 48" Shut Height 29" Max Stroke 16" / 26" Windows 24" Air Feed & Straightener Cradle  
     
#18- 300 Ton Danly 72" x 42" Shut Height 25 3/4" Max / 8" Stroke / 26" Windows 24" Roll Feed, Cradle    
     
#02- 250 Ton Bliss 72" x 42" Shut Height 20" Max / Stroke 12" Windows 24" Air Feeder & Straightener, Cradle      
     
#03- 250 Ton Niagara 72" x 42" Shut Height 34" / Stroke 12" / 23" Windows Air Feeder & Straightener, Cradle      
     
#22- 200 Ton Federal 72" x 48" Shut Height 24" Max / Stroke 10" / 23" Windows 24" Air Feed & Straightener, Cradle, Coil End Joiner      
     
     
#06- 175 Ton Feracute 32" x 24" Shut Height 20" Air Cushion, Air Feeder, Straightener, Cradle      
     
 

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Die Room Equipment -Grinding Equipment

Assembly Equipment

  • 2 Surface Grinders 16" x 18"
  • 1 Harig Automatic Surface Grinder 6" x 18"
  • 1 Alliant Automatic Wet Grinder 12" x 24"
  • 1 Blanchard Grinder 30"
  • 1 Series II Bridgeport Mill 11" x 58" Table
  • 1 Series I Bridgeport Mill 9" x 42" Table
  • 1 M 105K CNC Bridgeport Mill 9" x 42" Table
  • 1 Devlieg Boring Mill 30.7" X 24.8" Table
  • 1 Hitachi No. 2 Boring Mill 10.6" X 28" Table
  • 3 Radial Arm Drill Presses
  • 2 Drill Presses
  • 2 Lathes
  • 2 Band Saws
  • 2 Cut Off Saws
  • 1 Sand Blaster
  • 2 Belt Sanders
  • 1 Heated Die Washer 140" x 60"
  • 1 Miller Millermatic 250X MIG Welder
  • 1 Miller Syncrowave 200 TIG Wilder
  • 1 Guilfil 60 Ton Sheet Metal Break

 

  • 1 Robotic Welder Advanced Robotic Concepts
  • DR 3000 5-Axis
  • 2 Robotic Welder Advanced Robotic Concepts
  • EX-VS, 6 Axis
  • 10 Resistance Welders
  • 3 Staking Presses
  • 3 Compau Pico Servo Gun Weld Robots
  • 2 Compau Pico Material Handling Robots
 

Inspection Equipment

  • 1 ZEISS Eclipse DCC CMM 2000mm x 1000mm x 600mm with Metrolog 2 Software
  • 1 Browne & Sharp Manual CMM
  • 1 Master Gage Block Set
  • 1 Gage Pin Set
 

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CNC Equipment Material Handling Equipment
  • 1 OKK 660 CNC Mill with 24 Station Tool Changer 67" x 25.5" x 25.5"
  • 1 Mitsubishi FX-20 Wire EDM 30.7" x 24.8" Table
  • 1 Johnford SV-32 CNC Mill with 24 Station Tool Changer 31.5" x 19.7" x 24"

 

  • 1 20 Ton Overhead Crane for unloading Coil Steel and Loading Coils into Cradles
  • 1 10/15 Ton Double Crane in Die Shop for Handling Dies
  • 3 6000 Lbs Yale Hi-Lo's
  • 1 12000 Lbs Yale Hi-Lo
  • 1 30000 Lb Yale Hi-Lo
 

CAD

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  • 1 Station of Powershape 8.0
  • 4 Stations of Mastercam Design - Mill 9.1
  • 1 Station of Mastercam Wire 9.1
  • 1 Station of Powermill 9.0
  • 1 Station of Forming Suite Fast Blank Software
  • Translators - IGES, DXF, DWG, STEP, PARASOLID V.13.2, CATIA V.9.1
  • Hewlett Packard HP450C Plotter
 
 
 
 
 

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K & K Die, Inc.
Production Stamping
Capacity to run production stamping on presses ranging from 35 to 800 tons and 60" wide x 144" L in line and progressive die configurations
 
 
 

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K & K Die, Inc.

   

Tooling and Prototypes

At K & K Die, Inc. Tooling and Prototypes are designed, built and manufactured providing accurate parts in short lead times.  Progressives dies, line dies, weld fixtures and assembly fixtures are constructed utilizing the latest machining and wire EDM technology.
   
   
 

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K & K Die, Inc.

   

Projection Welding/Assembly

Our assembly processes include robotic mig welding, projections welding, staking, riveting and assembly of fasteners, grommets and gaskets as well as double sided tape
K & K Die will provide any finish specified through relationships with TS certified and approved suppliers.

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K & K Die, Inc.

 
     
 

Robotic Spot Weld

 
     

 
     
 

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K & K Die, Inc.

 

Robotic MIG Weld

 
 
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K & K Die, Inc.

   

Quality

Layout and PPAP's are performed in a climate controlled inspection lab.
 

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K & K Die, Inc. 40700 Enterprise Drive Sterling Heights, MI 48314 Phone:  586 268-8812 Fax:  586 268-2891